Hello Mark,
It is wonderful that you are keeping up the tradition of making cottage pie for your family. Because your vintage Pyrex dish holds sentimental value, it is very wise to check the safety guidelines before placing it into your appliance.
To answer your question directly: yes, oven-safe glass Pyrex can technically be used in an air fryer, but you need to be cautious because an air fryer behaves differently than a traditional oven. Air fryers use a combination of rapid air circulation and very close, intense radiant heat from an exposed element at the top.
Here are the important safety rules to follow so your meal turns out great and your dish remains intact:
1. Prevent thermal shock. If you assembled your cottage pie in advance and the dish is chilled from the refrigerator, allow it to sit on the counter until it reaches room temperature before starting. Putting cold glassware into a hot cooking chamber is the primary cause of thermal stress fractures. After cooking, always place the hot dish onto a dry wooden board, silicone mat, or folded dry towel. Never set hot glass on a cold stone countertop or a damp surface.
2. Maintain clearance from the top element. Pyrex is designed for indirect oven baking, not direct broiling. Because the air fryer's heating coil sits directly above the basket, make sure the top rim of your dish and the food itself have ample clearance from the heating element to avoid localized hot spots.
3. Cook at a moderate temperature and ensure airflow. Air fryers cook faster and more intensely than standard ovens. Setting the temperature between 325°F and 350°F (around 160°C to 175°C) is ideal for gently heating the filling and browning the mashed potato topping without overheating the glass. Also ensure there is at least an inch of space around the perimeter of the dish so air flows evenly.
4. Inspect the dish beforehand. Carefully examine the glass for any existing chips, deep utensil scratches, or hairline cracks. If the dish is completely intact, it will handle the heat just fine. However, if it is a truly irreplaceable heirloom, transferring the ingredients into a metal cake pan or oven-safe ceramic container might give you complete peace of mind.
I hope this explanation helps, and I wish you and your family a wonderful dinner tonight.